Customized Roll Forming Machine for Hot-dip Galvanised / Powder Coated Steel Perforated Cable Trays
Cable trays are used to support electrical cables for power distribution and communication. Believe Industry Company designs and manufactures roll forming machines for producing channel cable trays ladder cable trays and related products for cable management system.
Based on customers' requirement, we make machine for producing cable trays with 75m, 100mm, 150mm, 200mm, 300mm, 400mm, 500mm, 600mm width and 35mm, 60mm, 85mm, 100mm, 150mm height. Raw material can be rollformed are 0.8mm-1.5mm thick galvanised steel coils.
Main Components Of Whole Line
| No. | Main Components | Descrition | Qty |
| 1. | Decoiler | 8Ton hydraulic decoiler | 1 set |
| 2. | Levelling Unit | 9-roller leveller | 1 set |
| 3. | Punching Unit With Servo Feeder | Hydraulically powered punching unit | 1 set |
| 4. | Hydraulic Cutting Unit | Pre-cutting for all sizes of cable trays | 1 set |
| 5. | Roll Forming Unit | Automatic width adjustment design | 1 set |
| 6. | Runout Tables | Unpowered type for supporting finished products | 2 pcs |
| 7. | Electric Control System | One for punching, one for roll forming & cutting | 2 sets |
| 8. | Hydraulic System | One for punching, one for cutting | 2 sets |
Whole line work process: coils unwinding -- material levelling -- servo feeding -- punching based on required holes and slots -- pre-cutting - roll forming -- end product
Main Technical Parameters
1. Main material can be used: galvanized steel coils, color coated steel coils
2. Material thickness: 0.8-2.0mm thick
3. Roll forming steps: 18 steps
4. Main power for roll forming: 11KW * 2
5. Material of rollers: GCR15, quenching treatment, HRC58-62
6. Material of shafts: 40Cr, 80mm in diameter, HB220-260
7. Cutting type: hydraulic pre-cutting type
8. Material of cutting blades: Cr12Mov, HRC58-62
9. Punching type: hydraulic punching, 0-30 times per minute adjustable
10. Material of punching molds: SKD11, quenched HRC58-62
11. Control system: PLC control system
12. Width adjustment: roller stands electrically move to change the gap between rollers for producing different widths
Cable tray samples for reference:
- Cable channels with solid bottom
- Peforated cable trays holes or slots
- Cable ladder trays
- Cable channels/ladder trays with interlocked ends (necking ends for easy connecting)
If you need more machine details, please contact us.