C-section Type Storage Box Beam Roll Forming Machine and Seaming Machine
This box seam production line mainly concludes two parts, C-section beam roll forming machine and box beam seaming machine. The C-section beam roll forming machine is used to producing C sections based on customer's profile drawing and measurements. And the seaming machine is used to make 2 seperated C sections into a box beam.
From the coil to a box beam, it goes through coil unwinding (decoiling/uncoiling), feeding and guiding, levelling, roll forming, cutting and seaming. And this video will clearly show the whole process of C-section beam forming and box beam seaming.
This C-section type box beam is widely used in the warehouse storage racking system. We have another box beam machine for producing self-seamed(self-locked) type box beams. With the advantages of raw material saved and higher productivity, which means lower cost but also good capacity, the self-seamed type box beam roll forming machine also interests a lot of customers.
C-section Type Box Beam Profile Drawing
Material thickness: 1.0mm -2.0mm
Box beam height: 40mm; 50mm
Box beam width: 80mm; 90mm; 100mm; 110mm; 120mm; 130mm; 140mm; 150mm; 160mm or as required
Machine Components and Specifications of The Box Beam Production Line
| Machine Components | Detailed Specifications | ||
| Decoiler | Decoiler type | * electric decoiler * electric decoiling * manual mandrel loosening and tensioning | * hydraulic decoiler with electric decoiling and hydraulic loosening & tensioning (optional) |
| Loading capacity | * 5000kgs | ||
| Levelling Device | Design | * 9-roll leveller on the machine * up 4 rolls and down 5 rolls | * independent design with servo motor feeding for high speed and productivity (optional) |
| Material of the rolls | * 40Cr | ||
| Diameter of the rolls | * 55mm | ||
| Pre-cutting Device | Function | * easily cut the sheet when change coils * there is also an encoder placed to measure the length of the last sheet to save material | |
| Cutting type | * hydraulic cutting | ||
| Roll Forming Machine | Machine structure | * high quality H beam or U beam welded structure as machine base; * cast iron type roll stands * one side of the roller stands welded on machine base * one side of the roller stands screwed | |
| Drive and transmission | * electrically motor drive and chain transmission | ||
| Forming steps | * 18 steps | ||
| Forming speed | * 0-15m/min | ||
| Roller material | * GCr15, HRC58-62 | ||
| Shaft material | * 40Cr; 80mm in diameter | ||
| Main Power | * 15KW | ||
| Size adjustment power | * 1.5KW | ||
| Flying Cutting Device | * Servo motor tracking hydraulic cutting type | ||
| Conveyer Table & Turnover Device | Design and function | * Steel tube and angle steel welded frame with rolls to convey * An air cylinder is equipped on the conveyor tble to push the C-setion beams to the turnover table * Air cylinders on the turnover table are 45° placed to turn over one C-section beam to cover another for making a integrated box beam | |
| Seaming Machine | Machine structure | * The combined box beam enters the seaming machine, the two parts will cojoint tightly with great strength. | |
| Forming steps | * 5 steps | ||
| Power | * 11KW | ||
End Product For Reference
Believe Industry Company has full range of machines for warehouse storage series:
* Storage Upright Rack/Column Roll Former
* Horizontal Box Beam Roll Former
* Step Beam Roll Former
* C Bracing Support Bar Roll Former
* Supermarket Shelf Panel Roll Former
* Back Support Panel Roll Former
* Beam and Clip Welding Machine
* Spot Welding Machine
* Laser Continuous Welding Machine